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August 8, 2020
Rear Wings
Well, with the body tub finally all repaired and under primer, it
was time to think about mounting the skin panels. I dragged
the old rear wings out of the pile in the corner to size up their
condition. They were really pretty sad. I knew the
left one (top in the pic) also had some hidden accident damage at
the rear.
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If it had just been the rust damage, I might have entertained the
idea of fixing the original wings, but removing the wings causes a
lot of additional damage to the mounting flanges. In the
end, I ordered a pair of replacement wings. They were not
cheap, but I really hadn't spent that much on the project so far,
so the budget could handle it.
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The first thing I did was to hang the old wings on the body to
make sure that all of the repair work hadn't moved or distorted
any of the mounting surfaces appreciably.
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Then it was show time. I cringe every time I have to buy
replacement parts for these cars because it is often such a
crap-shoot on quality and fit. In this case, though, I was
pleasantly surprised. Both sides seemed to fit pretty darn
well, and only required minor tweaking here and there.
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I've found that the paint supplied on repair panels varies a lot
in quality. These are higher end Heritage panels, so I
expected the paint on them to be a good e-coat or
equivalent. On the other hand, I'm nervous about trusting a
coating when I'm not absolutely sure what it is. I
mechanically stripped the inside of one of the panels, and the
paint seemed very well bonded, so on the other wing, I just
scuffed it. I masked off the weld flanges, and shot on a few
coats of epoxy primer.
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Then cleaned the mating flanges on the body.
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The outside of the flanges got stripped so the spot welder would
have good contact. There is one area along the top seam
where I didn't think I could reach with the spot welder, so I
punched holes for plug welds.
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Also plug weld holes around the tail light panel, the wheel well,
and the B post.
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I shot all of the mounting flanges with a weld-through primer,
hung the wing, and clamped it up pretty well.
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There are over 100 welds on each wing.
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Ground the plug welds smooth, and then did the other side.
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This job was expensive and a lot of work, but feels like a pretty
big step forward.
Comments to Ed at elhollin1@yahoo.com
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